Fully automatic hot air coil winding machine

Specification

No. of spindles
 1
Wire size
 0.04-0.3 mm
Max coil width
 < 20 mm (larger upon request)
Max coil diameter
 40 mm
Bonding method
 Hot air Max 600℃ 3Kw heater element. All models are available with optional alcohol application
Spindle speed
 3,000  rpm max
Spindle position accuracy
 +- 0.1°
Guide head drive motor
 CNC 6 Axis AC servo motor synchronizing control
Control system
 Windows interface PC with USB connector & DVD ROM
Interface
 RS232 or USB
Touch screen
 15 inch
Air supply
 6 Bar
Power supply
 single phase 220V +-10%  50Hz
Power consumption
 3-4 KW (Depending on model)
Weight
 200 Kg
Dimensions (cm)
 550(W) x 900(L) x 1400(H) – excluding wire spool stand

Fully automatic air coil winding machine

Click for larger image

 

production examples from this coil winder
Description:
A stand alone fully automatic system for winding self supporting air coils using wire coated with thermo-plastic adhesive. The wire is heated by the hot air supply as it is wound onto the coil, and the turns are bonded together by the adhesive. The finished coil is removed from the tooling and automatically ejected from the machine.
Applications include: RFID coils. laser heads, voice coils, magnet coils, sensor coils, vibrator coils and pancake motor coils
Main features:
  • Automatic wire clamp and cut system, layer winding, material unloading and cleaning of the tool during each cycle.
  • Optional release agent dispensing to aid removal of the coil from the tooling.
  • Fine programmable pitch control enabling precise layer winding.
  • 15" touch screen for easy setup, with industrial PC, network card, unlimited program storage on USB stick.
  • Wire tensioner with magnetic braking provides constant wire tension.
  • Synchronous drive tailstock ensures precise winding tool alignment and allows for smaller core ID's.
  • Temperature of the hot air system is freely programmable.
If a number of coil types are required from one machine, then the programmable tailstock position allows a quicker tool changeover time.
Options:
 Air nipper for larger wire, load and unload down chute to box or conveyor.
Customised accessories to suit your application
Alcohol application system
Download the product datasheet here air coil machine datasheet air coil machine datasheet See Machine videos here Example coil round
Example coi rectangular
Example coil solenoid
Example coil-see Productronica 2011-Motor segment
Example with coil press / forming station