Wire tensioners for coil winding overview

Our wire tensioners can be used on almost any brand of coil winding machine, and most models can be fitted with a microswitch for detection of broken winding wires on request.
wire tensioner
 This range of mechanical wire tensioners provide precision control of winding tension for copper wires in the range from 0.02mm to 0.25mm. These units are designed to provide excellent performance at affordable cost.

Types available: TC3S, TCSS-X, TCSS, TCS-E, TCS,
mechanical wire tensioner TCL
 Mechanical wire tensioners provide precision control of winding tension for larger copper wires in the range from 0.2mm to 0.65mm.

Types: TCL-X
magnetic wire tensioner
Magnetic wire tensioners providing consistant wire tension during long production runs with reduced requirement for adjustment, for copper wires in the range from 0.03mm to 0.4mm

Types available: MTCSS, MTCS, MTCM, MTCL.
magnetic wire tensioner
Magnetic tensioners provide constant tension for long production runs with little need for adjustment. These as ideal for use on automatic multi spindle coil winding machines where wire tension needs to be released during the pin wrapping process. For magnet wires in the range from 0.03mm to 0.4mm

Types available: MTASS, MTAS, MTAM, MTAL.
precision mechanical wire tensioner precision mechanical wire tensioner
 High precision mechanical wire tensioner, for fine winding wires in the range from 0.01mm to 0.08mm

Types available: F71, DMA300, M65
magnetic wire tensioner
 Dual Servo driven wire tensioners A REVOLUTION in wire tension technology!
High precision mechanical tensioner, for copper winding wires in the range from 0.04mm to 0.7mm, ideally suited to winding at high wire speeds up to 25 M/sec.

Types available: CWF, CWFL, CWFH
wire tensioner with accumlinator
 Twin Spool Tensioner / Accumulator, for copper winding wires in the range from 0.8mm to 3mm, ideally suited to Large Litz Wires.

Custom designed:
The TH3 is a vertical payoff style heavy duty wire tensioner.
Available as a floor standing model or guider mounted. The control system can be part of the main winding machine software, or
stand alone with seperate control box to suit any winding machine on the market.
Suitable for wires 0.5 to 3mm in diameter.
Heavy Duty Coil winding machine wire tensioners
 The high tensions required for winding heavy wires can cause damage to the insulation layer. Our profile wire tensioners protect the insulation layer by applying a braking force to the wire supply spool instead of the wire itself.
Each spool has a separate hydraulic disc brake, with a pneumatic control of the wire tension. 1, 2, 4 and 32 spool standard versions are available, or we can build to customer requirement.
The torque to the winding axis is monitored and the reverse torque to driven de-coiler is controlled according to the required tension.
The operator can program a digital tension value that is measured and kept constant during the winding cycle.. 1, 2, 4 and 32 spool standard versions are available, The control system can be part of the main winding machine software, or stand alone with seperate control box to suit any winding machine on the market.
Digital Wire Tension Meter
 Electronic digital wire tension meter - an instrument for measuring actual wire tension on a wire in grams during the winding process. Digital display and zero calibrating function, models available to measure wire speed and wire length.